Chert Hollow Farm is a sustainable homestead farm growing certified organic produce near Columbia, Missouri. In addition to vegetables, the farm manages dairy & meat goats, poultry, small grains, fruits, timber, and more as part of a diversified model that emphasizes economic and environmental sustainability. We feed ourselves year-round by raising, processing, and preserving our own meat, milk, cheese, eggs, vegetables, some fruits & grains, and more from our land.

This blog is no longer active. Please visit our new online presence at www.cherthollowfarm.com

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Friday, December 30, 2011

December food on the farm

December is a wonderful month for on-farm food, as we have about the highest possible diversity of ingredients to work with. Some fresh produce is still available, we can justify starting to dip into preserves, fresh meat is back on the menu, and we can start making time to do some really interesting and enjoyable things in the kitchen. In addition, we often end up hosting many visitors throughout the month, giving yet another impetus to culinary extravaganzas. Here's an extra-long photo essay on the kinds of food we can source and make from this one diversified farm. As always, ingredients listed in italics were sourced on-farm.

Joanna's birthday party
We held a special birthday celebration this year, as it turned out that a couple from Joanna's college geology department would be visiting for the first time over her birthday weekend. Her old workplace at the USGS hosts several other college geology alums, so we invited everyone out for an evening of catching up. Here's the diverse spread we put together to feed the crowd.

 Tasting platter: smoked pork shoulder, smoked Canadian bacon, cucumber pickles, beet pickles, fresh goat feta cheese, aged goat cheddar cheese.

 At left: homemade ravioli with creamy (goat milk) winter squash sauce & sage leaf. At right: pork loin simmered in goat milk sauce with carrots and parsley.
 At left: fresh bread from Missouri flour. At right: sweet potatoes chopped for roasting.

 At left: mixed salad greens (not the same ones served this night, but a similar fresh mix). At right: birthday carrot cake (our eggs, goat yogurt), with creamy (goat chevre) frosting and organic Missouri pecans.

 This was a fun meal to put together. Overall, Joanna wanted an Italian theme, as her college geology department has strong ties to Italy. As Italian food is generally her realm (partly because of her experience there), this was mostly her meal to prepare, which she was quite happy to do. I insisted on the nice Germanic tasting platter just to even things out a bit, and give me something to do. Plus we had all this fresh pork begging to be shown off...

Serving Sycamore
We try to invite our main restaurant chefs/owners out to the farm every winter. This allows them to see the place and maintain a direct connection with their ingredient sources, allows a good discussion of the past and future growing year, and lets us thank them for their support by preparing a good farm-sourced meal (especially from things we can't/don't sell them). Last month it was Trey from Red & Moe; this month we hosted Mike from Sycamore. We went with a Mexican theme this year.

 Fresh-made Missouri-wheat tortillas in the cast-iron skillets, plus two sauces. Upper right, smoked pork simmered in a spicy red pepper sauce (dried anchos, jalapenos, red anaheims, garlic). Lower right, green sauce (roasted green tomatoes/onions/garlic, dried peppers, herbs).

Tortilla fillings (along with meat and sauces): fresh goat cheese, cowpeas.

Other treats: fresh pepper sausage (ground pork, dried anaheim/jalapeno/ancho peppers, garlic, cilantro, stuffed in our hog's casings). Fresh carrot sticks & watermelon radishes for garnish.

Not shown: baby greens mix and cilantro for topping the tortillas & fillings.

 Other random meals
 When we're not hosting guests, there's still lots of interesting food to be made with December ingredients. Here are just a few more meals that we happened to take photos of:

 Stir fry of ground pork pepper sausage (see description above), rehydrated peppers, daikon radish, Filipino noodles. Side of fermented kimchi (cabbage, carrot, daikon).

Healthy breakfast: Diced sweet potatoes fried in lard; fried eggs & cured bacon. Side of strawberry yogurt (goat's milk yogurt, preserved strawberry jam). BTW, we define healthy as "hearty enough to get us through a morning of work without being hungry two hours later".

 Above left: baked beans (beans unfortunately not ours due to crop failure): organic white beans, maple syrup, mustard seeds, cured pork, onion. Above right: our weekly staple cornbread (ground corn, goat's milk yogurt, eggs, leaveners).

Above left: BST (bacon, spinach, & cheese sandwich; cheese on left is our aged cheddar, cheese on right is purchased smoked gouda) with cucumber & beet pickles. Above right: sweet potato pancakes (sweet potatoes, eggs, onion) with simmered cabbage (onion, cabbage, pork, organic Missouri apples, wine, caraway) and a rare treat of brussels sprouts (from a depressingly low-yielding test planting).

There were many more interesting meals, and most of these photos are drawn from the first half of the month alone. Don't let anyone tell you local foods are boring or restrictive.

Friday, December 23, 2011

Winter holidays


Christmas is a quiet time here; it's not a major holiday for us, so we mostly enjoy it as a cultural reason to make traditional foods like German Christmas cookies and relax for a couple days. We exchange a few gifts for tradition's sake, but tend to feel that our lives and actions throughout the year mark our beliefs far more strongly than an isolated flurry of stress and consumerism (we view New Years resolutions the same way).

The winter solstice has a more direct meaning as farmers, marking the literal transition into winter, though also the beginning of increasing day length again just when we've finally started to slow down. We celebrated that on Wednesday evening with a small group of friends and a visit from Joanna's parents.

The farm animals are settled in for winter as well, in solid buildings that will keep them in comfort through the weather to come. Whatever your holiday preferences and plans, may they mean as much to you as a quiet house, warm fire, and good food mean to us. Merry Christmas and all other holidays from all of us at the farm.

Wednesday, December 21, 2011

Food preservation methods: Fermentation

We've had questions from new CSA members regarding home food preservation techniques and any relevant items that might make good holiday gifts. We're thrilled that folks are thinking ahead to preserving next year's bounty, as that's the key to getting the most out of a CSA and building the economic sustainability of local foods in general. This series will present some of our experiences and advice, along with ideas for kitchen items that we've found to be useful investments as serious practitioners of home food preservation.
 
FERMENTATION OF VEGETABLES
Fermentation is a historic food preservation method that has increasingly fallen out of favor since the advent of freezing and canning, but one that remains useful for some vegetables in particular. Cabbage, for example, can be fermented into sauerkraut, a perfectly normal food that nonetheless is almost entirely purchased instead of homemade. Even our hard-core traditionalist German cookbook assumes the home cook buys, instead of makes, sauerkraut. Yet there are distinct benefits to fermenting vegetables yourself.


One useful book on the subject, Keeping Food Fresh (a fascinating collection of traditional Old World recipes and methods for food preservation; the new edition has been renamed Preserving Food Without Freezing or Canning), includes this worthwhile point:
Inevitably, food is altered in the preservation process. However, unlike sterilization (canning) or freezing, many traditional methods do not necessarily mean a loss in flavor or nutritional value. Lactic fermentation, for example, enhances digestion and also increases the enzyme and sometimes the vitamin content, compared with the unfermented food. In other processes, the act of preserving often enhances the flavor of a food rather than its nutritional value.
From another angle, Harold McGee's eminently scientific tome On Food and Cooking states that:
(the microbes involved in fermentation) leave most of the plant material intact, including its vitamin C (protected from oxidation by the carbon dioxide they generate); they often add significant amounts of B vitamins; and they generate new volatile substances that enrich the food's aroma.
We've found that home-fermented sauerkraut is a tasty and stable way to preserve cabbage (which you can't really freeze or can), that doesn't degrade the product, and was well worth our trying over the last few years. We've also experimented with fermented pickles and kimchi.

JAR FERMENTATION
The simplest method, which I drew from Keeping Food Fresh, is to pack shredded cabbage into jars, layered with salt and spices, and let the natural fermentation take hold in a controlled setting. I am intentionally not giving a recipe here, as fermentation (like any other home kitchen experiment) can go wrong if not done right, and folks wanting to try this should rely on a more authoritative source for specifics. But here's how it looks when I do it:

















I shred multiple cabbages using a food processor. For this batch, I did about 20lb of cabbage, 5 ~4lb heads of our excellent fall Napa. I cut out the cores but use the rest, washing it well. For rough reference, this resulted in 4 half-gallon jars packed tightly.

Then I pack the shredded cabbage into quart or half-gallon jars (latter shown here), adding a dose of salt every few inches, along with a few juniper berries per jar. A wooden rolling pin makes an excellent tool for repeatedly mashing down the cabbage into a tightly packed mass, which also helps release some juices. When I've packed all I can to the base of the rim, I pour some boiling water into the top, and screw on a good-quality canning lid and ring, a good use for once-used canning lids. You don't want these to seal entirely, so you don't water-bath them. The not-quite-seal you get with hand-tightening allows just enough air exchange to allow for controlled fermentation without spoilage. These just sit on the counter or another storage area, and do their thing; weeks or months later, we crack a jar to a loud HISSSS and most of the time a nice, tangy, excellent kraut. We cook it before serving just in case, but usually it's quite obvious when it's gone bad (this has rarely happened).

 CROCK FERMENTATION
We've also tried fermenting cabbages in large open crocks, with less success. For this to work you need to keep all the vegetable submerged in a brine, weighted down, and this has been hard to do with the materials we have on hand. We've wasted a distressing amount of cabbage which has just gone moldy. So this fall we ordered a modern German Fermenting Crock (picture below from the linked site) on the strong recommendation of a trusted friend. This new version of the old-school crocks has a special water seal that helps keep the process under control, and seems quite well thought-out. Our trial run is underway, and we'll report on the results when applicable. We prepared this batch in late November when cabbage was abundant and we were still overwhelmed with other produce. The recommended fermentation time is 4 to 8 weeks, meaning that we'll have abundant kraut just about the time that our freshly harvested greens take their winter break.
OTHER FERMENTATION
There are many other items, and ways, to ferment. We've tried cucumber pickles before, with mixed results. One batch worked okay, but we didn't prefer the flavor compared to "normal" vinegar pickles, though this may just be what our taste buds are used to. Both we and a good friend have experimented with fermenting kimchi, with very tasty results. The kimchi recipe that we used needed only three days of fermentation at room temperature, yielding very quick results (but arguably not achieving much in the way of food preservation since we ate it in within the time frame the the ingredients could have stored on their own). On the other hand, it was a good way to experiment with fermentation. The quick-fermenting kimchi recipe that we used is from Nourishing Traditions, a cookbook that we saw referenced frequently when we did some online reading on the topic of fermentation; Daniel Boone Regional Library has a copy or two.

Whey is an optional but recommended ingredient for many fermented recipes, because it helps jump start the microbial activity. We use whey from our cultured cheeses such as feta or cheddar (but only if we started by pasteurizing the milk), or we drain yogurt in cheesecloth and collect the whey from that. We don't use whey from ricotta, because it's not cultured, and we don't use whey if it is from an unpasteurized batch of cheese that will be aged (just to be on the safe side). 

Books on fermenting are full of interesting and oddball ideas for home cooks to explore as desired. But the core point is that fermentation is a very useful and unique method of food preservation, one that doesn't require as much work or equipment or energy as many other methods, and which can even improve the food in question (something rarely said of freezing in particular). So it's worth trying if you're feeling adventurous or just like the idea of making real sauerkraut for once.

Monday, December 19, 2011

Food preservation methods: Root cellaring

We've had questions from new CSA members regarding home food preservation techniques and any relevant items that might make good holiday gifts. We're thrilled that folks are thinking ahead to preserving next year's bounty, as that's the key to getting the most out of a CSA and building the economic sustainability of local foods in general. This series will present some of our experiences and advice, along with ideas for kitchen items that we've found to be useful investments as serious practitioners of home food preservation.


ROOT CELLARING & WINTER STORAGE
Many kinds of produce and foods are reasonably stable on their own, if given the proper conditions. Traditional farms and homes used various forms of a root cellar, generally a room dug into the ground (or a retrofitted basement) which used the ambient ground temperature and humidity to keep foods in proper conditions for long-time storage. As in other topics, there is a ton of information available in books and online, so we're going to focus on the ways we handle this process.

Choosing storage varieties:
There are many different varieties of any given produce item, with different culinary and storage properties. For exampe, Arkansas Black apples are virtually indestructible, while others may last only a few weeks (see this publication from Iowa Extension for examples of apple storage qualities). Potatoes, garlic, onions, and many other storage crops are the same way. If you're buying (or planting) items intended for storage, do some research and ask some questions first. If the grower has no idea, that may be a hint that they don't store food themselves and maybe aren't handling the food properly for storage either (see next).

Preparing storage items:
In some cases, like apples, the product is pretty much ready to store as-is, assuming you establish the proper conditions. Onions and garlic need to be cured first, a process of hanging the fresh crop until it dries enough to become shelf stable. Most of the time, you buy these two in this condition anyway, though it's worth being aware of the season and asking the grower to ensure they're actually properly cured and not fresh. Other things, like sweet potatoes, are often sold "fresh" at farmers markets but will benefit greatly from proper curing before sale, and will then store much longer and taste much better. In these cases, curing involves storing the items for a certain length of time at fairly warm temperatures to allow certain natural chemical changes that enhance stability and flavor.

Storage locations:
Selecting the proper storage location begins by researching what "ideal" storage conditions are for a given item (in terms of temperature & humidity), then finding the closest conditions that reality will permit. Knott's Handbook for Vegetable Growers, p. 432 & 433, is our reference source for storage conditions. For long-term storage, temperature stability is a plus; temperature swings will reduce the storage life of produce (this is why garages aren't ideal). For example, garlic begins to sprout if temperature fluctuates regularly; sprouting is desired from the October-planted garlic in the ground that will be next year's crop, but the garlic that we want to keep eating into March needs to be tricked into thinking that it's not time to grow yet, and stable temperatures will help. Sweet potatoes like it warm and will start to go bad if they get too cold. Most other storage crops are happier in cooler conditions. We don't have a proper root cellar, dug into the ground to ensure high humidity and temps just above freezing all winter, though it's a someday-project. It's also possible to construct a basement version, in effect a cold-storage room that stays colder than the basement itself (see these articles from Mother Earth News on building a proper root cellar and a basement version).

We do, however, have a house that is larger than we need, and whose back rooms we hardly ever use and thus don't heat or cool artificially. So for years we've used the back "master" bedroom as an excellent root cellar, as it tends to remain between 34-40F throughout the winter, given the large buffering presence of a basement underneath and well-insulated walls. Apples, garlic, onions, and more do well back there, the former in crates or boxes and the latter hung in bundles or spread on wire racks. Other items store best at warmer temperatures, like sweet potatoes and winter squash, and we store these in the house itself, often in the same room we cured them in originally. Darkness is important, too: daylight will encourage sprouting or other unwanted developments.

Storage time:
We don't always intend our storage items to last a really long time, given that we also preserve lots of food in other ways. In most cases we shoot for things like apples, potatoes, and squash to last us into January, at which point we can start dipping into more canned and frozen foods for the next few months. Garlic and onions usually last us into March with some attention. It's important to check your storage items regularly, and use anything that's starting to sprout or otherwise go bad. You can't predict ahead of time which onions will sprout in January versus March, but regularly checking and using the ones just showing some green will naturally cull the supply without much waste.

If you take your home food supply as seriously as we do, refusing to buy produce from off the farm year-round, you quickly realize that the "hungry" months aren't winter, but spring. We still have plenty of food on-hand in the depths of February; it's the warm rainy days of March through May in which food supplies are actually the thinnest. By this point the only fresh food is lightweights like salad greens and radishes; you still have months to go before the heavy hitters of summer and fall show up again. This is why we use root cellaring as a complement to other preservation methods, as a way to delay the use of longer-term storage items. Our special Mercuri winter tomatoes are the same way; we don't expect them to last all year, but we do expect them to keep us out of the canned tomatoes for a few extra months, thus saving the need to do extra canning during the already-busy season.

Salvaging stored items:
When you do notice stored items starting to sprout or go bad, there are many ways to salvage them before loss. Sprouting onions can be cut up and dehydrated, an easy task for a cold February day. Now you have onions for much longer, without doing all the work in busy onion season. My favorite trick for saving sprouting garlic is to steam-roast large batches, then freeze the pulp (a trick I learned from a Michael Ruhlman cookbook). I pack a glass baking dish with sprouting garlic heads, pour a little water in the bottom, cover it with foil or a lid, and roast for an hour. Then I squeeze all the soft, aromatic garlic pulp into a dedicated ice-cube tray and freeze it, creating little "bullion" cubes of pure roasted garlic that add great flavor to soups and sauces for months past the expiration date of the whole garlic. Mid-winter squash or sweet potatoes can be cooked up into pulp, then frozen, replacing empty spots in your freezer where you've started pulling out other items. Mid-winter apples turning brown can still be made into applesauce.

All of this could  be done in the fall, but that's when we're already too busy preserving food that has to be dealt with then, and still actively farming. If nothing else, cellaring/storage is a way to delay some of that preservation work a few months, spreading it out so it's not so overwhelming, and extending the storage life of these items. At best, it's an easy way to enhance the diversity of your winter menus with food that took little to no preservation work, simply the dedication and planning required to acquire and store fresh local food when it's available.

Friday, December 16, 2011

On-farm hog slaughter setup

 We've slaughtered and processed our own meat on-farm for years, primarily goats, deer, and poultry, and have found that these animals are fairly straightforward to deal with. Hogs, however, take a lot more work, care, and preparation to do properly, and there is remarkably little detailed information online to guide others like us who are independent-minded in learning such things. After doing our first smaller pig last year, we wrote up lots of ideas and observations on how to make things run more smoothly in the future, and followed these notes in setting up our slaughtering system this year. While we need more practice in the actual killing process (hogs are harder to kill cleanly than goats or poultry), we were very happy with the efficiency and practicality of our processing setup this year, and so offer this photo tour of the infrastructure & setup we used to allow just two of us to do this work effectively.

Note: this is not a post on how to kill and process a hog. We're still working out our favorite methods, and with only two of us, taking step-by-step photos is quite impractical once we're bloody and busy. This just shows how we arranged the job and the tools we used, as a guide to others considering similar work.

Above is this year's hog, a full-blooded Berkshire we purchased post-weaning from JJR Farm, which raises certified organic pork about an hour south of us. We got him in May and kept him on pasture throughout the summer and fall, feeding out a certified organic feed along with as many vegetable scraps, dairy whey, and on-farm byproducts we could generate. We're ironically grateful to the Missouri Department of Agriculture for their idiotic no-feeding-commercial-pigs-vegetables ruling, as this guy alone ate every scrap we produced and still powered through lots of grain; we're too efficient in our vegetable handling and didn't generate nearly enough waste to cut the grain budget for even one pig, much less several. We don't know his live weight when butchered, but the carcass minus head and guts weighed around 210 lb, so probably in the mid-high 200s total (head and guts are large and heavy).

 Above is an overview of our processing setup; most of this will have closeup photos following. We waited for a series of days with daytime temperatures a bit over freezing, and nights just below, to keep the meat cold while handling outdoors. This cloudy day was ideal, as even cold sunlight heats what it touches. From left to right:

Scalding tank in which whole carcass is dunked to loosen hair before scraping.
Heating fire behind tank, heats water and cold farmers.
Temporary cattle-panel pen in which actual killing happens
Large stainless-steel sink for rinsing small intestines.
Stainless steel work table for scraping and handling carcass.
Plastic table for holding tools, soap, and other needs.
All-weather hydrant with soap and hose.
Tractor with bucket & chains for handling a heavy carcass with only two people

Note that the whole area is set up along an open, linear plan that allows the tractor to move forward and backward unimpeded. This very important for clean and practical carcass handling, as it needs to be moved from killing pen to scalding tank to work table, then eventually up to the main barn for hanging, and having open ground makes this easy, quick, and safe. You don't want to be bumping into things with the tractor or the carcass. We actually ended up moving the work table just in front of the scalding tank (as viewed in the photo) as a more convenient location to scrape the carcass, requiring less tractor movement.


 Assorted useful equipment, from left to right: Pots and tubs for useful scraps (heart, liver, etc.), jar for collecting clean blood for blood sausage (didn't happen this time), knives & sharpeners, sanitary gloves and band-aids (in the interest of preparedness), bell scrapers for removing hair, burlap sack for dunking in hot water and spot-scalding difficult bits of hairy skin, sausage stuffing attachments (helpful for flushing water through the small intestines which we clean for sausage casings), salt for water that the small intestines are temporarily stored in after an initial flush, towels, vodka for dulling hog's senses prior to killing, soap & sponge, matches for fire, reference book in case just in case.

Not shown but also needed: A string to tie off the bung. We found that we needed more containers than we had for holding organs, tongue, jowls, ears, fat scraps (to be rendered for lard), and various other tidbits (such as the bladder, which we initially saved but didn't end up using because we found insufficient information on how to handle it). The knives shown are not sufficient for sticking a full-grown hog; one with a long, solid blade, preferably double-edged, would be ideal (this appears to be a good example). 

 Main stainless steel work table (purchased at restaurant auction), sharp carpenter's saw for bone work, buckets for blood (collected for soil fertility reuse) guts and other nasty bits, all-weather hydrant with splitter, hose, and nozzle. The splitter allows for hand-washing at either the hydrant or at the end of hose. There's a bar of soap tied into a clean piece of scrap silk long underwear; this keeps soap accessible & suds form right through the cloth (pantyhose works best but we don't have any).

 Scalding tank and fire. We weren't sure how well the seams on this old tank would hold up to direct heat, so didn't build the fire directly under it, but just off to the side. The tank is propped up on concrete blocks so we could shovel hot coals underneath and thus manage heat better. This works quite well and allows maintenance of a nice fire at all times to warm the cold workers. Next year, we might add one more course of blocks to allow a higher coal heap; it got a little tight under there. We were also concerned the tank might be just a bit small for our large hog, but it fit perfectly. Setting the water level about 2/3 full also worked just right, enough to submerge the carcass but not to slosh over meaningfully.

We prepped a double log cabin fire structure the day before so we could get the fire going with little effort in the morning. The firewood is mostly cedar scrap, both log ends and leftovers from on-farm milling, that produce a nice hot burn. We easily kept a good fire going most of the day, but let it die down when the tractor had to drive by so there would be no problems with stray sparks/embers. We positioned the fire relative to the rest of the work area with the forecast of a gentle north wind (photo is looking SSE), expecting the smoke to always blow away from us. Instead, as we should have known, the topography of our narrow valley meant that for much of the day the local smoke was blowing east instead, right into our scalding tank and scraping location. Figures. The shovel and rake shown were used to rake and move coals as needed. We monitored tank temperature (you want around 145F) with a small soil thermometer inserted into a hole in a cedar plank, which floats happily on the surface and gives a good reading. It took about three hours from initial fire starting to get the water to temperature. We actually overshot a bit, but cold water from the hose took care of that problem.

 At left, .22 rifle and bucket of aromatic cedar sawdust (we have lots left over from milling). The latter works well for soaking up blood and odors, especially once the day is done, to help prevent too many predators and scavengers from descending on the farm. The rifle is used to shoot the pig prior to sticking (cutting vein in throat to allow proper bleedout). This is harder and more complicated than the straightforward killing of a goat or chicken; we're still not expert with this step. Quick version: it takes more than a quart of vodka to put a full-size hog to sleep (or we soaked it in too much corn), we haven't found a .22 to have the stopping power with a hog that it does with a goat, despite many references to the contrary, and we need a longer sticking knife. I got the cut basically right this year, but my knife wasn't long enough so it took several thrusts to get deep enough.

At right, tractor bucket with chains set up for hanging/transporting carcass. The hooks at each end of the chain can either go into a back-leg hock (hanging the animal vertically head-down, for blood-draining and gutting), or if you tie each pair of legs together first, the hooks go into the rope-tie, hanging the animal horizontally with its back down, perfect for transport, dunking in the scalding tank, and setting down on a work table for scraping. We fumbled with the rope a bit while trying to get the legs tied together properly; the rope broke once or twice, and getting a good knot around a tapered leg took longer than it should have. Next year we might try some straps that can be cinched down quickly around the legs. Also note the stump under the bucket; tractor hydraulics only hold their strength when the engine is running, so if you want the bucket off the ground with the engine off, you need to prop it up safely (I did this time so I could work on chaining the bucket just right without getting a faceful of exhaust). We leave the engine running whenever the carcass is hanging; I don't trust any props to hold up nearly 300lb of pig with us anywhere nearby; diesels burn very little fuel while idling and it's a worthwhile safety margin.


 Killing pen made of four cattle panels with T-posts at the corners, tied together with baling twine. We left one panel end loose so it could be swung out as a gate (to get him in and us out), and secured it with a bungee. Next time we'll probably place T-posts at the halfway points, too, as a full-size hog can easily push through an unsupported 16' panel if you're not watching him (which I was). It's also helpful for the panel nearest the tractor/work zone (foreground in this photo) to be able to come off quickly, so you can drive the tractor in as soon as the hog is down and chain him up for maximum bleed-out. Next year we'll use bungees instead of string on that side, too, to make this faster/easier. Alternatively, hog panels would allow easier access as they're much lower than 4' cattle panels. The tractor bucket could be rested on one so it's ready to go if you drop the hog in the right place.



Preparations also involved gathering/preparing/purchasing a few things that aren't photographed, but here's a list for reference: Butcher paper, freezer tape, lots of regular salt, a little curing salt (pink salt), brown sugar (for curing bacon), diesel (for the tractor), proper food-grade containers for curing bacon & hams. We also put cattle panels across the front of the barn (to keep dogs/coyotes out), hung a scale off of a rafter, and hung a singletree off of the scale. A couple of old feed bags under this setup kept blood from dripping onto the gravel.

For reference, here's the order we work in:
- Shoot & stick hog.
- Hang by back leg(s) to bleed out.
- Hang by all legs to scald, using bucket to raise & lower carcass so that water sloshes all around it.
- Set carcass horizontally onto work table to scrape  (can turn tractor off since weight is on table).
- Remove head when scraped (usually needs extra work separately to remove hair). We'll often also do some work on loosening the gullet and front-end tubes through the neck cut before hanging for gutting (see below), as it's much easier to do this on an even table than with the carcass dangling over you.
- Hang by back legs again for gutting; set large tub below carcass to catch guts as they fall out; we work from back to front (top to bottom). This helps keep everything clean, since we salvage many organs and the lower intestine for sausage casings. You could also do this while the carcass is on its side on a table.
- Hose out carcass thoroughly (hung from back legs if previously working horizontally).
- Transport to overnight hanging place, still using bucket. We were able to carefully transfer the quite-heavy carcass from the bucket chains to a singletree (rod with two hooks) chained to a barn rafter while keeping the carcass suspended, rather than setting it down on the ground and hooking it up to a pulley before hoisting. This kept the carcass off the ground, and didn't require the use of a rope pulley which works fine for 140 lb goats but which we were unsure about for a much heavier hog.

At the end of daylight, with two people working, we had the carcass scraped, gutted, cleaned, and hung; casings emptied, rinsed, and temporarily stored in salted water; and the working area cleaned up and liberally covered in sawdust. After dark, we got the small intestines fully cleaned, scraped, and packed in salt for sausage casings without staying up too late. That's with a relatively slow start, as we didn't even get the fire started until around 8:30am (hog went down a little before noon), given the demands for milking & other morning animal chores, and just not feeling the need to be too hyper about rushing the work.

For various parts of the next week, we cut up the carcass, started the hams and bacon curing, boiled bones & scraps for broth and chicken food, froze the bulk meat, cleaned interesting bits like the head and feet, rendered fat for lard, and so on. But the methods and setup described above let two people kill and clean a large hog on a long but not unreasonable day that was efficient and methodical.

Saturday, December 10, 2011

December office work keeps the farm going

Even a fundamentally outdoor, physical career like farming requires a fair bit of indoor work to maintain, and early winter is when this work really catches up to us. Every year December brings a tension between trying to work on outdoor offseason projects (such as logging, mulching, infrastructure repair/construction, meat butchering) and seasonal indoor needs of the business. Here's a quick look at the projects and necessities that keep us tied to a computer or desk for much of this month, often competing for limited access to our single terminal.

Financial reconciliation
With our sales pretty much complete, we have to close the books before end of year. We go through invoices and bank deposits to ensure nothing is missing or unpaid, match earnings to deposits, and so on. There are always cases where we paid a business expense with personal funds, or vice versa, either through mistake or circumstance, and need to reconcile those situations in our accounts (determine which entity owes the other money and remit it). The farm also needs to pay us rent. With our fiscal year ending Dec 31, there are all sorts of these account issues to handle, which take time and concentration to get right.

Seed order planning
Seed orders for the following year need to be completed in early winter, as (a) the first seeds are started in early February, and (b) with the ever-rising demands for seed from small farms and gardeners, specific varieties sell out faster and faster (this is especially important for a certified organic farm which is supposed to use certified seeds, though there are various ways to wiggle out of that requirement). This year we set ourselves a goal of completing our seed order by Dec 31, which means a lot of time spent on planning documents and maps. In doing this, we're juggling rotational considerations (keeping crops of the same family from following each other), CSA planning for the full year to keep distributions even and manageable, restaurant interests, workload balance throughout the year, predictions/hopes for weather, and more. Part of the challenge, too, is to maintain economic efficiency by not ordering more than we need or will use, thus saving money and waste. It's a very complex process to plan for the almost 200 varieties of food plants we grow. Getting the order done early helps ensure we get the varieties and quantities of seed we want, and/or that we can substitute effectively from another source if something does vanish quickly. It also takes a weight off our shoulders in the new year when many other tasks come on quickly (like taxes, organic certification paperwork, and spring seedlings).

Website work
There are always website updates to make, but this year especially, we've taken on the project of completely rebuilding our farm website for CSA service. We built our original site to advertise a market farm, intending it to act primarily as a static online brochure where customers could learn about our methods and products and then seek us out at the market, with a separate blog to serve more actively interested folks. As we move into CSA, we're far less interested in outright advertising to the general public, and far more interested in serving our paid members with useful content and features that relate directly to their CSA experience. Thus we're redesigning the site with more dynamic content like recipe collections, member surveys, farm events calendar, indices of blog-postings on various relevant topics, and more. We'll also be porting this blog itself over to Wordpress (the platform on which we're building the new site), so that all our online content is available in one place. Though our focus is on CSA, we do also want to build the site into a useful reference for others interested in our style of homestead farming, and will be working to build a very informative site that in part pays back all the online help we found when starting this place ourselves (and fills some gaps we couldn't find). All this takes a lot of computer time on the programming and content-development end, and again this has to get done in the winter because we sure don't have time once spring comes.

CSA planning
Though we've done much of the basic setup work, and have our membership complete, there is still a lot of background work to be done in getting the CSA truly ready to go, especially with our first distribution intended for mid-January. We sent out an initial member survey to capture information like delivery preferences & addresses, and are exploring different delivery routes that will serve us all most effectively (every member has both a preferred day and location to get their share). The January share will partly act as a test of this system, but we still want a sensible first draft to work from. We'll also be working on planning out different farm events given interests expressed on the survey; so far workshops like cheesemaking and food preservation are high on folks' requests.

Sharing tasks
Most of the work above falls into Joanna's purview; I may be the face of the farm as its salesman and public voice, but she's really the core engine at its heart. She does most of the seed planning, accounting, and computer programming that keep us running year-round. I tend to handle the writing and photography, which means I get the glory, but it should really only reflect off me from her. In return, as in most of the year, I handle much of the routine daily work like animal chores, housecleaning, cooking, laundry, and more to allow her the physical and mental freedom to focus on these important and time-consuming tasks. I also work on second-hand projects like house repairs, woodworking, firewood management, and as much logging as I can do within earshot of the house (for safety reasons). It's an excellent partnership, but one that doesn't always give her the credit she deserves.

Blog writing
What this means for the winter, especially, is that I get very little time on the computer and so blog-writing naturally suffers. I usually need a break by this point anyway; though I have lots of policy and farm-related topics in my head, I get a bit burned out on developing them all into unpaid content. Though we're much more confident in the farm's future and the value of our online presence than we were last year, there will still be a significant drop-off in blogging for the next month of two. For the rest of this month, we'd like to get to our remaining Food Preservation posts, and one on our hog-slaughter setup, but after that it will mostly be occasional light-duty updates, especially until the new site with integrated blog is up and running.


Happy winter
So our winters are not so much a time off, though we do work shorter hours than summer, but a time to focus on different work and recharge our outdoor farmer batteries for the all-too-soon return of the growing season. It's generally a pleasant time, with Joanna doing comfortable computer work in a home office with natural lighting and a fire in the stove, and me puttering about comfortably on house & farm projects that I can do alone, including some especially interesting cooking now that I have time and a full set of food preserves that I can play with. May your winter be as enjoyable as ours usually is.

Tuesday, December 6, 2011

Bird list and other natural events, November 2011

The quiet of winter begins to descend on the farm through November. In the final week, we only observed 19 different bird species, mostly those that will be with us throughout the winter. I'll likely be making very few changes to the list below for December. The coyotes continue to be quite active, with one neighbor saying it's the most populous coyote year they can remember in 30+ years here. I suspect that plays a role in:

Hunting season was a bust for me this year. I saw nothing for the first week, then on day 8 saw three in two different locations, but all moving fast and screened by brush. Since then we've been too busy with farm work, Thanksgiving, pig slaughter, and more to justify any more hunting time. A friend hunting here did take a button buck, which made us all happy.  We kept the hide, tongue, and liver, all of which we use but he didn't. We're not alone in missing a deer this year; the Kansas City Star reports that deer harvest in Missouri has been declining for several years now, with this year's harvest down 45,000 animals from five years ago. We've certainly seen plenty throughout the year, but the short legal hunting season doesn't always correlate with the best time for a farm like ours to actually hunt deer, so it didn't work out this time. That's life, and the 200+ lb of pork we butchered last week will make up for it.

The rainfall tap finally reopened, giving us a welcome 4.43" over the month, the most we've recorded since May (October totalled 0.60"). It's too little too late for most crops, but still beneficial to our pastures and wildlife. Overall November was a quite pleasant month, with stable weather gently cooling off into winter, and no major storms or disruptions. I love this form of Missouri autumn, the long tranquil arrival of winter that makes us deeply happy to be able to work outdoors.

NEW IN NOVEMBER (2 species, some observed earlier this year but not in October)
Bald Eagle
Great Horned Owl

PRESENT IN NOVEMBER (26 species)
Canada Goose
Snow Goose (in migration over farm)
Turkey Vulture (a rare late one on 11/15; they winter south of here)
Red-Tailed Hawk
Red-Shouldered Hawk
Barred Owl
Red-Bellied Woodpecker
Downy Woodpecker
Northern Flicker
Pileated Woodpecker
Blue Jay
American Crow
Tufted Titmouse
Black-Capped Chickadee
White-Breasted Nuthatch
Carolina Wren
Golden-Crowned Kinglet
Eastern Bluebird
American Robin
Cedar Waxwing
Yellow-Rumped Warbler
Northern Cardinal
White-Throated Sparrow
Song Sparrow
Dark-Eyed Junco
American Goldfinch

MISSING/UNOBSERVED SINCE OCTOBER (16 species)
Wood Duck 
Great Blue Heron
Sharp-Shinned Hawk (likely ID but not certain)
Cooper's Hawk (likely ID but not certain)
Ruby-Crowned Kinglet 
Catbird
Blue-Headed Vireo
Common Grackle
Finch, either Purple or House (couldn't ID for certain)
Mourning Dove
Belted Kingfisher
Eastern Phoebe
Eastern Towhee
Summer Tanager
Black-Throated Green Warbler
Nashville Warbler